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EDM
The Automation Inspiration
Although automated manufacturing cells typically consist of standard products such as CNC machine tools, robots, pallets and cell control software, almost all of these systems rely on inventive concepts developed for the particular application. These "good ideas" often account for the outstanding productivity and flexibility of these systems. This article looks at several of the "good ideas" that characterize a cell comprised of seven wire EDM units and a robot on a rail transfer unit.
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The Hidden Cost Of EDM Wire Consumption
Excessive wire consumption on a wire electrical discharge machine is costly. Technology that allows slower unspooling speeds without compromising results appears to be the answer.
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Wire-Cut EDM For Oil Dielectric
GF AgieCharmilles’ CUT 1000 OilTech wire-cut EDM is designed for precision machining of materials better-suited to oil dielectric than water-based dielectric. The EDM is equipped with built-in thermo stabilization.
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EDM For Semiconductor Industry
Beaumont Machine’s six-axis FH30 EDM features 30" × 16" × 22" of X-, Y- and Z-axis travel; spindle speeds ranging to 3,000 rpm; and rapid speeds ranging to 300 ipm. The machine can accommodate a maximum workpiece weight of 800 lbs.
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The Most Valuable Resource For Succeeding At Lean
What is the most valuable resource? The answer is probably obvious: the people. This shop started to succeed at lean manufacturing once every employee got involved.
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Automated Cell Combines Wire EDM, Waterjet Technologies
Mitsubishi’s MD+CELL combines the MD+PROII wire EDM with a Suprema DX44 waterjet for high speed and precision in one automated unit, minimizing operator intervention and maximizing unattended run time. The MD+CELL employs a Mitsubishi MELFA six-axis robot to transfer rough-cut pieces from the waterjet to EDM machine for finishing.
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How Do You Machine a 30:1 Hole in Stainless Without the Drill Wandering?
An expert in micromachining says one answer is to check various aspects of the drilling process. Another answer is not to use a drill at all.
Read MoreEDMs, Waterjets For Precision Machining
The FA10S Advance wire EDM features an M700 series Mitsubishi control. The Windows-based system with 15" LCD touchscreen display provides a simple menu configuration for easy navigation, the company says. The machine features 3D adaptive EDM control, which can analyze 3D data and recognize shape characteristics virtually eliminate transition lines in stepped workpiece areas.
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EDM, Five-Axis Machine Designed For Productivity
 The FO350 S ram EDM is said to increase productivity and enable fine, shiny surface finishes. The FO350S works in "blade" type applications and pre-roughed 3D cavities. It is designed with a double thermostabilization system that prevents the impact of temperature variations, allowing for maximum accuracy.
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Wire EDM For General, Medical Production
The Fanuc iMed wire EDM is designed for continuous production of parts such as aerospace components, medical instruments and implants. It uses brass wire (0. 004" to 0.
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