Die/Mold

Practical Tips For High Speed Machining Of Dies And Molds

In die/mold work, the programmer can make the HSM process dramatically more effective. Here are some tips.

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Die/Mold

Making Programming Hands-Free (Almost)

Feature-recognition CAM software helps this technology company's internal mold shop deliver critical molds more quickly. A programmer is still needed, but the software automation saves considerable time.

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CAD/CAM Considerations For Micromilling

Milling with tools that are smaller than 100 microns in diameter presents equipment design and toolpath-generation challenges. This NC software maker offers strategies for creating safe, optimized tool paths for micromilling.

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Chatter Control For The Rest Of Us

This shop finds stable milling speeds quickly using a systematic pattern of test cuts.

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Magnetic Holding Pattern

In finding a way to allow magnetic milling chucks to hold parts that typically aren’t secured by the "invisible" workholding method, this shop happened upon a means to repeatedly position parts in any of its machine tools.

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The Mold Consultant

This mold maker saves customers time and money by getting involved early in the design of molded parts.

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Incremental Automation Pays Dividends

While successful mold makers agree that automation is necessary to remain competitive, they often have different opinions about how to integrate automation. This mold maker does it in gradual phases, and in doing so, it drives shopfloor workers to roles of greater responsibility.

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Who's Afraid To Cut To Zero?

Most U.S. mold shops still leave extra stock on the cores and cavities of the molds they machine. This practice is unnecessary and wasteful, say proponents of advanced machining technology.

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Mold Machining On The Move

Rethinking the mold machining process leads to concepts worth considering, even for applications outside mold making.

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Mold Machining And Beyond

Adopting high speed machining entailed some surprises. One of the surprises was an unforeseen opportunity for new work.

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