Inserts' CBN Brazing Treatment Enables Deeper Cuts
Tungaloy introduces WavyJoint cubic boron nitride (CBN) inserts with a CBN brazing technology for higher productivity in hard-turning operations.
Share
Tungaloy introduces WavyJoint cubic boron nitride (CBN) inserts benefiting from CBN brazing technology for higher productivity in hard turning operations.The inserts can improve machining efficiency, enabling hard turning in a single pass at a large depth of cut and high feed rate, the company says.
The brazing method applied to the inserts is said to enable depths of cut as much as 1.6 times deeper than conventional CBN inserts. Because the inserts are capable of depths ranging to 0.8 mm, they require fewer turning passes, increasing efficiency.
The inserts’ tips have a larger CBN mass, which enhances thermal stability during deep or dry cutting. The inserts carry a reduced risk of debrazing, enabling dry and interrupted cutting at a deep depth of cut. The inserts also reduce premature insert failure caused by thermal fatigue, which is often seen in wet cutting.
Related Content
-
Medical Shop Performs Lights-Out Production in Five-Axes
Moving to five-axis machining enabled this shop to dramatically reduce setup time and increase lights-out capacity, but success relied on the right combination of workholding and automation.
-
How to Mitigate Chatter to Boost Machining Rates
There are usually better solutions to chatter than just reducing the feed rate. Through vibration analysis, the chatter problem can be solved, enabling much higher metal removal rates, better quality and longer tool life.
-
Shop Reclaims 10,000 Square Feet with Inventory Management System
Intech Athens’ inventory management system, which includes vertical lift modules from Kardex Remstar and tool management software from ZOLLER, has saved the company time, space and money.